What is the process time of 5ton waste tyre pyrolysis plant?

The process time of 5ton waste tyre pyrolysis plant varies from 14hours to more than 20hours mainly depending on the design of pyrolysis reactor. That is to say different pyrolysis reactor design will have different processing time. In general, people are more interested in devices that take less time. Therefore, the pyrolysis reactor design is the factor you must pay attention to when choosing waste tyre pyrolysis plant.

Pyrolysis reactor of 5ton waste tyre pyrolysis plant

In Chinese market, waste tyre pyrolysis reactor has two main designs, one is in vertical design , the other one is in horizontal design.

The vertical design pyrolysis reactor is fixed inside the brick-made insulation, it does not rotate during the heating, the heat is only from bottom of the reactor, so waste tyre cannot be evenly heated, which led to a longer pyrolysis time. Normally, the process time of a 5ton waste tyre pyrolysis plant with a vertical reactor will take more than 20hours.

The horizontal pyrolysis reactor is designed to rotate during the heating process, then waste tyre inside can be evenly heated, and the pyrolysis efficiency is greatly improved. The 5ton capacity horizontal design pyrolysis plant will take about 14hours to 20hours to finish the process. Therefore, from the aspect of time, most investors will choose the horizontal pyrolysis reactor design.

Horizontal pyrolysis reactor rotates during the heating process

However, horizontal design pyrolysis reactor also varies a lot. Take our horizontal pyrolysis reactor for an example, our pyrolysis reactor has two models, normal design and latest design. The process time of our 5ton normal design waste tyre pyrolysis plant is about 20hours, including feeding 1.5-2hours, pre-heating 2hours, pyrolysis 6-8, reactor cooling 4-5hours, as well as tyre carbon black &steel wire discharging 2hours.

Our latest design pyrolysis reactor is equipped with a strong air cooling system, which can greatly shorten the reactor cooling time after a long time heating process. The process time of our 5ton latest design waste tyre pyrolysis plant can be as short as 14hours, including feeding 1.5-2hours, pre-heating 2hours, pyrolysis 6-8, reactor cooling 2hours, as well as tyre carbon black &steel wire discharging 2hours. Therefore, if you want a shorter processing time of 5ton waste tyre pyrolysis plant, you can choose our latest design pyrolysis reactor.

Strong air cooling system of pyrolysis reactor

In addition to the design of the pyrolysis reactor, there are also some other factors that can influence the process time of 5ton waste tyre pyrolysis plant, such as operation, the condition of waste tyre, etc..

Here we just mentioned the appropriate process time for the reference. For more details of the process time of 5ton waste tyre pyrolysis plant, or more questions about waste tyre pyrolysis plant, please inquire us directly.