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While traditional methods like rubber powder production once dominated waste tire recycling, rising costs and shrinking profits have made pyrolysis the go-to solution for modern recyclers. In this article, you can discover how a waste tire pyrolysis recycling line transforms environmental challenges into profitable opportunities.
DOING waste tire pyrolysis recycling line details
A waste tire pyrolysis recycling line is an industrial system designed to convert scrap tires into valuable products through a process called pyrolysis. Pyrolysis involves the thermal decomposition of materials in the absence of oxygen, leading to the breakdown of complex organic compounds into simpler substances. This advanced recycling line not only helps to address the issue of waste tire disposal but also generates profitable by-products.
The waste tire pyrolysis recycling line typically consists of the following processes:
Raw Material Feeding
Waste tires or rubber powder are fed into the pyrolysis reactor.
Heating
The reactor is heated using fuel oil, LGP, natural gas, coal or wood . The heating process initiates the pyrolysis reaction, causing the tires to decompose.
Separation of By-Products
As the temperature rises, oil gas begins to emit from the tire pyrolysis reactor. Oil gases are condensed into pyrolysis oil, while non-condensable gases are desulfurized and dedusted before being reused to heat the reactor or discharge.
Cooling
Once the pyrolysis process is complete, the reactor is cooled and the carbon black is expelled.
Exhaust Gas Purification
Any remaining exhaust gas is purified using the exhaust gas purification system to ensure compliance with environmental standards.
Pyrolysis Oil: A liquid hydrocarbon mixture that can be directly used for heating or power generation or further refined into fuel oil. DOING pyrolysis oil refining machine can effectively improve the quality of pyrolysis oil. The equipment uses advanced catalytic refining technology to remove impurities in pyrolysis oil to make it meet higher fuel standards. Through this refining process, pyrolysis oil can be converted into a variety of high value-added products, such as diesel, asphalt, etc., thereby broadening its application range.
Carbon Black: A solid by-product that can be used in various industries, such as rubber manufacturing, ink production, and as an additive in plastics.
Steel Wire: Recovered from the tire structure, which can be sold as scrap metal or reused in other applications.
Syngas (Synthesis Gas): A combustible gas mixture primarily composed of hydrogen, methane, and carbon monoxide, which can be used as fuel for the pyrolysis process itself or sold.
Final products and applications from waste tire pyrolysis recycling line
DOING waste tire pyrolysis recycling line can efficiently process various types of waste tires, including car tires, truck tires, engineering tires, etc. Depending on the type of tire and the pretreatment method, the product output ratio may vary slightly, but in general, the production line can convert waste tires into the following main products: pyrolysis oil, carbon black, steel wire and syngas.
Our waste tire pyrolysis recycling line can ensure pyrolysis and sufficient cooling of oil and gas to maximize your benefits. In addition to these product sales, you can also pay attention to the policy, some national governments also provide financial incentives and subsidies for recycling waste tires. It's the equivalent of recycling waste tires to make more money.
Waste tire pyrolysis recyling line profit analysis
If you are interested in the waste tire pyrolysis recycling line, please contact us. We can provide you with comprehensive services:
·Equipment selection: Recommend the most suitable equipment model for you according to your needs and budget.
·Processing capacity selection: Provide equipment with a variety of processing capacities. There are batch, semi-continuous and fully automatic types of waste tire pyrolysis recycling lines to choose from.
Waste tire pyrolysis recycling line types
·Equipment configuration plan customization: Tailor the equipment configuration plan according to your site and production needs.
·Equipment manufacturing and delivery: Ensure that the equipment is delivered on time and provide full logistics tracking.
DOING comprehensive services
·Installation guidance: The professional installation team provides you with on-site installation guidance to ensure the smooth operation of the equipment.
In addition, we also provide pyrolysis oil refining line to help you further process the pyrolysis oil.
